Qingdao Huashida Machinery Co., Ltd.
Pipeline Anticorrosion Thermal insulation Pipe production lineMACHINERY MANUFACTURER
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High Efficiency Steel Pipe Internal External Coating Machinery for Making 3lpe 2PE 2PP Fbe Epoxy Pipe
Description
3PE anti-corrosion coating production line means the steel pipe is protected by three layer to prolong the life of use from 5-10years to 50-100years.
First layer is Fusion bonded epoxy layer (FBE> 100µm), the second layer of adhesive (AD) 170 ~ 250µm, the third layer of polyethylene (PE) 2.5 ~ 3.7mm. Present we can made the machinery for diameter range Φ159 ~ Φ1220.
3PE steel pipe outer coating has a high mechanical strength, excellent electrical insulation performance. The merits include high degree of mechanization, process parameters stable, not pollute the environment, etc. In recent years, the intensive of the pipeline corrosion engineering has been widely used.
| No. | Name | Set |
| 1 | Pipe conveyor | 1 |
| 2 | Shot blast Machine | 1 |
| 3 | Elevator | 1 |
| 4 | Platform loading abrasive | 1 |
| 5 | Cyclone dust collector | 1 |
| 6 | Pulse cartridge dust collector | 1 |
| 7 | Centrifugal exhaust fan | 1 |
| 8 | PLC | 1 |
Product Parameter
Overall dimension: 20 m X 15 m
Total water consumption: 30 cubic meters
Total power consumption: 450 kilowatts
Total gas consumption: 6 cubic meters/min.
Temperature condition: the temperature inside the workshop is higher than 5 degrees.
The diameter of steel pipe: 426, 630, 720, 820, 1220
Curvature radius: 4-6D
Bending angle: 15-90 degrees.
Steel tube wall thickness: 8 mm -12 mm
Epoxy powder thickness: ≥170 um
AD copolymer adhesive thickness: 170-250 um
PE layer thickness: 2.5 - 3.7 mm
Application
The three-layer PE process, with the epoxy powder coating as bottom layer, binding and bundling through polyethylene PE and adhesive, is widely used in anticorrosion of steel pipes at home and abroad, and applied to the oil pipeline and gas pipeline, as well as to the gas supply and water supply for civil use.
Three-Layer PE pipe Structure Diagram
The three-layer PE anticorrosion structure includes fusion bonded epoxy-powder bottom layer, polymer adhesive middle layer and polyethylene top layer. The epoxy powder is a kind of thermosetting nontoxic coating, forming the high molecular weight cross-linking structure coating after solidifying, featuring good chemical anticorrosion and higher mechanical properties. The function of epoxy powder bottom layer is to form continuous coating, providing excellent adhension by agglutinate and solidifying the steel tube surface with good chemical resistance and cathodic disbanding resistance. The function of polymer adhesive is to agglutinate the epoxy powder before gelation, and to agglutinate the polyethylene top layer, which unites all three layers together.
Blasting machinery
steel pipe conveyor
FBE Coating machinery
PE/PP layer wrap extruder line
Main Equipment of 3PE anti-corrosion coating processing
Our Services
Quality guarantee period:12 months or 14 months from date of Bill of Lading.
During this period, the seller will provide free service for all problems caused by quality of equipments, however except the problems caused by the buyer .because of wrong operation.
Service:The seller would send technician to the buyer's factory to test the new machine and train people of the buyer. The buyer should pay for round-trip transportation expense, food, accommodation, insurance locally and related salary.